Frequently Asked Questions

These are fully digital processes, so no plates or dies are required. That means every piece can be unique, foil or UV textures can vary, and even small runs are cost-effective. FOIL3D™ and SculptedUV™ allows for short or long runs, with faster turnaround and complete design flexibility. It supports variable data personalization, letting each piece feature unique names or special enhancements. The digital process also enables full printed prototypes, complete with the intended enhancements, so designs can be reviewed and approved before committing to a full production run. Beyond technical, production and cost differences, lets not forget the appearance aspect. Traditional hot foiling uses a custom-made metal die that’s heated and pressed onto foil film, transferring the foil onto the paper. The result is a smooth, metallic finish with a crisp, indented impression where the die makes contact. FOIL3D™ works by applying a specially formulated polymer to the desired areas and curing it in place with UV light. The polymer is then activated to hold foil where it’s needed, and a final UV cure locks in a durable, scratch-resistant finish. This allows for a precise, raised foil effect with stunning results. Traditional Spot UV involves applying a liquid UV coating to specific areas of a printed piece using a metal plate or stencil. The coated areas are then exposed to UV light, which cures the coating into a glossy, raised or smooth finish. This effect is only achieved with matte or satin paper stocks. SculptedUV™ uses a digital inkjet process to apply a clear, UV-curable polymer directly onto printed sheets, creating tactile effects such as raised textures and patterns. This effect creates a raised, glossy appearance that can be paired with a multitude of powder coatings and laminates.